In order to make the stretching smoother generally take r2 5t the maximum fillet radius should be less.
Cgmp sheet metal minimum radius.
It is possible to choose other bends if you require but additional lead time and tooling charges may apply.
We go beyond the general rules of sheet metal bending as our customers want tight bend radii for sheet metal parts.
In low carbon steel sheet metal the minimum radius of a bend should be one half the material thickness or 0 80 mm 0 03 inch whichever is larger.
The minimum fillet radius between the flange and the wall of the tensile member should be greater than 2 times the thickness of the plate ie r2 2t.
But for harder materials e g.
The minimum bend radius for aluminum when working with aluminum over sheet metal several variables need to be considered.
Bend radii minimum bend sizes it is most economical to use a single bend radius throughout the design but if necessary you can utilize multiple radii.
5052 h32 aluminum bends in about the same way as mild steel.
When the sheet metal is bent a bend radius is required at the bend.
So if the metal plate is 75 thick you would multiply 4 x 75 3 so your minimum inside bend radius would be roughly 3 times the thickness of the material in this case or 2 25.
However it is important to know that this is just a broadly applicable rule of thumb you can follow for making bends in steel.
Ductile material works great with small bend radii and short flange depths.
Minimum inside bend radius for sheet metal recommended inside bend radius for sheet metal parts should be equal to material thickness.
Use this document to choose values that are both manufacturable and meet your needs.
It requires an inside bend radius of at least 6x the material thickness.
The bend radii listed are standard minimum if manufacturing for aircraft and aerospace applications.
3003 h14 is extremely ductile almost like copper.
The tables below show bend radii and minimum bend sizes for materials and tooling combinations stocked by protocase.
Avoid large sheet metal parts with small bent flanges.
Since commercial sheet metal bending can be done with less concern for stresses caused during forming operation the radius can be near zero for thin sheet metal.
The minimum bend radius data shown in these charts is measured to the inside of the bend.