A homemade hobby router will be very different from a large router that s professionally built for aerospace composites.
Cnc router sheet metal.
Either way there are a few starting points that might work for you.
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Metal fabrication made easy with an axyz cnc router.
Metal engraving bits enpoint 60 degree v bits cnc engraving tools with 2 flute straight groove 1 8 in shank 0 1mm tip carbide tipped router bits marking conical carving liner for steel aluminum brass 4 6 out of 5 stars 19.
These include the profiling of control panels cutting of 2d and 3d parts for fabrications and also full 3d milling for.
The textbook cutting speed for aluminum using a carbide tool is about 1 500 surface feet per minute at the high end and 1 000 at the lower end.